Coal gasification is a process that transforms Coal into a Synthetic gas (Syngas), consisting of mixture of gasses such as Carbon monoxide (CO), Hydrogen (H2), Carbon dioxide (CO2), Methane (CH4) and Water vapor (H2O).

  • Syngas can be used to produce a wide range of Fertilizers, Fuels, solvents and synthetic materials.

Process

  • Preparation: Coal is crushed into a fine powder to increase its surface area and enhance the chemical reactions during the process.
  • Gasification Reactor: The crushed coal is introduced into a high-temperature and high-pressure reactor along with limited oxygen or air and steam.
  • Chemical Reactions: In the absence of sufficient oxygen for complete combustion, the coal undergoes a series of complex chemical reactions.
  • Gas Cleaning: The raw syngas produced from the reactor contains impurities like tar, sulfur, and dust. These impurities need to be removed through a gas cleaning process before the syngas can be used further.

Advantages

  • Gasification boosts efficiency to 50%+ in integrated gasification combined cycle (IGCC) plants versus 30–40% in traditional coal plants, via gas turbine plus steam recovery.
  • It cuts local pollutants (sulfur, particulates) through pre-use cleaning and enables >90% CO₂ capture potential.
  • Applications include power, hydrogen, liquids (CTL), and chemicals, reducing oil import reliance

 

Source: The Economic Times

 

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